Cama’s solution is a monoblock system that is capable of receiving products from three flow-wrappers simultaneously, at a rate of 900 parts per minute. Each arrival lane is managed independently in a dedicated loader unit where a multi race tracker system groups the products and composes the desired packaging configurations. The product groupings are then transferred to the next station for side loading into cases. The complexity of managing three different in-feeds in one single machine require a highly technological solution. All units are interconnected, but at the same time are independent, so that the customer can maximise production volumes and reduce downtime. The monobloc’s modular, scalable and hygienically designed frameworks houses contemporary automation solutions – including advanced rotary and linear servo technology to deliver the all-important flexibility and adaptability required by modern packaging operations. Its digital platform also supports full Industry 4.0 capabilities, including AR, VR and virtual testing, training, operation maintenance and even spares. Our solutions provide great improvements under several aspects, and for this particular project we faced three different challenges. The first was to reduce the use of plastics, which we achieved using hotmelt closure instead of tape. The second was to optimise the box dimensions, this we achieved by developing a solution that required no further case modifications. Finally, not only was our solution able to exploit recycled-board packaging, but it did so at a higher rate than the previously manual process. All these features play an important role in reducing the environmental impact! This application is the seventh such system we have deployed for instant-noodle packaging, and is the latest in a series of different machines we have delivered to this customer for multiple products and applications across its many global sites.