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30 Aug 2025
Breakfast Cereal Cornflakes Production Line
Breakfast Cereal Cornflakes Production Line
Key Components of a Breakfast Cereal Production LineÂ
A modern Breakfast Cereal production line combines precision engineering and food science to transform raw grains into nutritious, ready-to-eat cereals.
Here’s a breakdown of its essential components:
Function Of Each Breakfast Cereal Machine
1
Flour Mixer
Mixing materials
2
Screw Conveyor
Transfer cereals snacks raw materials from Mixer to Twin screw Extruder
3
Twin screw extruder
Extruding corn cereals
4
Air Conveyor
Transfer cereals snacks  to dryer
5
Commercial food dryer
Drying process in food industry to remove moisture
6
Air Conveyor
Transfer cereals snacks to Sugar Sprayer
7
Sugar Sprayer
Spraying sugar on cereals snacks surface
8
Commercial food dryer
Drying again to remove sugar moisture
9
Cooling machine
Cooling cereals snacks with cooling fan
10
cereals snacks packaging
Packing cereales corn flakes in bags
Details Introduction:
1. Raw Material Handling: Cleaning, Mixing, and Preconditioning
The process begins with grains like oats, corn, or wheat being cleaned to remove impurities. Advanced Breakfast Cereal Making Machines use optical sorters and air classifiers to ensure only high-quality grains proceed. Next, ingredients are mixed and preconditioned with water or steam to soften the grains, preparing them for extrusion.
2. Extrusion & Shaping: Crafting Textures
Extrusion is where the magic happens. The Breakfast Cereal process line employs twin-screw extruders that apply heat and pressure to cook the dough. By adjusting die shapes and cutting mechanisms, these machines create diverse textures—flakes, puffs, or clusters.
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3. Drying & Seasoning Systems
Post-extrusion, cereals move through multi-zone dryers to achieve the ideal moisture content (typically 3-5%). Pre-dryer preserves crispness without compromising nutrients. Flavor system—like honey or chocolate—are applied via precision spray systems, ensuring even distribution for consistent taste.
Categories
- Processing
- General Processing Technology
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